by Will C » Mon Dec 15, 2014 12:54 pm
I didn't build much Henry, just basic explorations into certain types of sensor and their suitability to the role, feasibility studies, basic mechanical and electrical design sketches. For instance: the changer is very close to the pickup. I was looking at motor-driven servos to position the changer fingers - to vary the string tension. Motors generate magnetic "noise" which I thought could be picked up by the pickup, so I designed for the power supply and servos at the left end of the string, well away from the pickup, with tuning at the right - exactly the opposite of a conventional steel.
I needed to be sure that I could position the changer fingers accurately enough to pitch the strings and their bends correctly, which led back to needing a certain basic resolution or ability to measure. That got me experimenting with Hall-type proximity sensors and phase-sensitive linear differential transformers as the position sensors for the changer. Hall effect devices are simple, but hugely non-linear, so after much experimenting on efforts to linearise their response by having a uniform magnetic field gradient, I tried the LVDT instead, which works on a timing-based approach. This is easy to do digitally, as modern single-chip controllers have multiple timers built in.
I even looked at remote sensing of the pedals, with short range "Bluetooth" style radio linking of the signals derived from pedal position.
And so it went on. The bottom line was "it has to be possible to minimise the mechanical engineering content, because electronics can be mass-produced cheaper than mechanical parts". All of the work I did assumed the strings wouldn't expand or contract with temperature change, a bit simplistic. So I realised I needed another approach, measuring the pitch of the notes in each string so as to rule out that effect. It was the difference between closed loop and open loop control. That required further work. So I stopped work after about 18 months, because I decided I didn't have the resources to see it through - I preferred to spend what leisure time I had on practising the steel rather than trying to re-engineer it! It was fascinating, but I'm only one guy, and I have so many calls on my time so it will have to be seen through by a team in my view.
St Ives, Cambridgeshire