by Tony Russell Davis » Mon Nov 01, 2010 10:48 pm
You can make nuts and bridge/tails easily (hacksaw and files) out of angle stuff, best sunk into the wood of the guitar if you can rout it out. Aluminium does well as it's easier to cut. Drill and countersink for screws, at least three at 10 guage (four at 8) for the bridge/tail. Notch the string locations gently and try to deepen the cuts as the string guages increase so they are all level on top. The bridge/tail is best out of angle material that is wider than it is high (say, 1 inch high by 2 or more wide) then you can notch/slot the back edge for string anchorage and the winding from the ball end won't reach as far as the bridge top. Rout a deeper groove in the body underneath that back edge, for the ball ends to sit in. For the nut, use angle stuff the same height and put the fretboard over the "return". Flattop nuts and bridges made this way are simple and better on a steel guitar, than using stock electric guitar bridges with seperate saddles, for transferring vibrations to the wood.
Good luck, Tony.
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