by Dave Kirk » Tue Sep 06, 2022 7:55 am
Hi Ray
I hope all is well with you, I remember that Steel so well, I still have the cast I made for Jim for the Redstone Badge, we experimented in casting all the aluminium parts including the end castings. Jim made the parts in wood first, then we melted down old ingots of car engine aluminium, then poured them into a small casting unit we had borrowed from a guy in Canterbury. what we hadn't allowed for was shrinkage! so after cleaning and polishing the parts, we discovered they were too small for the body, so had to make some more about 1/4" larger all round.
never had a buffer in those days, so polishing was all done by hand using Solvol Autosol bloody hard work.
none of the parts were ZB Jim & me made everything including the pickup.
Kindest Regards
Dave